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P54
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Honda Aircraft Company Begins HondaJet Production; Highlights Program Progress at NBAA 2012
http://hondanews.com/channels/corporate-headlines/releases/honda-aircraft-company-begins-hondajet-production-highlights-program-progress-at-nbaa-2012
10/29/2012 - ORLANDO, Fla
Honda Aircraft Company announced today that it has commenced production on the much anticipated HondaJet, the world's most advanced light jet. During a press conference at the National Business Aviation Association (NBAA) annual meeting and convention in Orlando, Fla., the company also highlighted key testing milestones that have been successfully accomplished with the HondaJet moving closer to certification and delivery.
"An assembly line for HondaJet production is in place, major aircraft components including the fuselage and wing have been produced, and we have started assembly of the first customer aircraft," said Honda Aircraft President and CEO Michimasa Fujino. "Commencing production is the most important milestone in the HondaJet program to date, with only the future Federal Aviation Administration Type Certification and first customer delivery ranking greater in significance."
Production start with steady progress
Honda Aircraft commenced production of the HondaJet and continues to make steady progress toward delivery of the first customer aircraft. The Honda Aircraft production facility represents Honda's expectation of high quality product delivery with lean activities designed to standardize production work and eliminate defects. The company has developed and implemented its own production process improvement device, focused on operator work instructions while on the assembly floor. Instructions are presented on a tablet device, allowing technicians to see a graphical interface that is easy to read and is specifically designed to the individual tasks. The device reduces the need for printed materials and ensures real-time change management on the floor.
The production facility will also employ an innovative, on-site paint mixing system designed to achieve optimum color while reducing paint thickness in a controlled environment. At the push of a button, this advanced system allows for multiple aircraft to be coated with a single batch of paint, maintaining color consistency. The system also pre-heats the paint, which results in a superior aesthetic quality.
Honda Aircraft has also implemented the Automatic Guided Cart (AGC). The AGC is similar to a mobile robot and is designed to pick up and deliver parts to the production facility's unique assembly areas. The AGC will allow for safe, on-demand material delivery and coordinated parts flow to production technicians.
Testing milestones achieved
Over the past year, Honda Aircraft has completed various flight, systems and structural tests including: crew seat crash tests, speedbrake testing, ultimate load tests, EASA windshield bird strike testing, wind tunnel icing tests, night lighting testing, etc.
The company recently completed the first in a series of remote testing to validate the HondaJet aircraft's performance under extreme temperatures. Hot-weather flight tests were conducted in Yuma, Ariz., and included critical case tests for both aircraft systems and infrastructure. Recent tests included:
Hot fuel testing – Fuel system operational tests were successfully conducted and demonstrated the HondaJet fuel system's ability to supply fuel to the engine during elevated temperatures.
Fuselage structure temperature validation – Static heat soak tests measured the environmental impact (e.g., air temperature and solar load) on the aircraft's fuselage and interior. The HondaJet completed a simulated taxi and takeoff, and the aircraft's exterior surface was examined to determine temperature profile.
Powerplant cooling and electrical generator cooling – Engine and electrical system tests were successfully conducted at critical accessory loads and temperature environment.
To assist in remote location testing of the HondaJet, a 42-foot, custom telemetry vehicle entered service in October. The mobile telemetry truck was designed to duplicate the telemetry capabilities at Honda Aircraft's world headquarters in Greensboro, N.C., and is a fully self-contained telemetry system used to monitor aircraft data during flight testing. The truck has six work stations for analysts to monitor real-time test data within a 200 nautical mile range of the aircraft and allows year-round operation at remote sites.
Test aircraft expansion
The company's fifth FAA-conforming aircraft recently completed power-on electrical testing. This aircraft is on schedule to be released to flight test early next year. Now in final assembly, it will be the first HondaJet to have a full production interior. An additional structural test aircraft, the company's sixth FAA-conforming aircraft, will also join the test fleet next year.
Honda Aircraft's test program currently includes four FAA-conforming HondaJet aircraft: three actively flying test aircraft and one ground test aircraft, which was exclusively used for structural testing and recently retired from the program after successfully completing ultimate load tests.
Established product support and customer service processes
For aircraft after-market support, the company recently broke ground on a new, 90,000-square-foot Maintenance, Repair and Overhaul (MRO) facility. The MRO will provide a 24/7 support center and can simultaneously service up to 12 HondaJet aircraft. The facility, slated for occupancy the second half of 2013, will complement the existing network of HondaJet dealers with all locations delivering the same customer service experience. This expansion will bring the company's total campus footprint to 600,000 square feet and more than 130 acres.
In an effort to increase efficiency, Honda Aircraft is committed to integrating sophisticated information technology systems throughout all areas of its business. As part of the effort to enhance customer support, a comprehensive software package specifically designed for aerospace product support will integrate Honda Aircraft inventory, service and other critical functions. Honda Aircraft’s customer service team and Component Control of San Diego, Calif., are working jointly to configure, test and implement Quantum Control to coincide with the MRO facility’s opening next year.
To facilitate pilot training as the HondaJet approaches entry into service, Honda Aircraft has partnered with FlightSafety® International, the world's leading aviation training organization. The simulator is in production and will be installed in the simulator bay at the Honda Aircraft world headquarters campus in Greensboro, N.C.
Recognized for pioneering aircraft innovation
In September, the American Institute of Aeronautics and Astronautics (AIAA) awarded its revered Award for Aircraft Design to Honda Aircraft Company President and CEO Michimasa Fujino. Fujino was recognized by the AIAA for pioneering the optimum HondaJet Over-The-Wing Engine Mount (OTWEM) configuration that reduces wave drag and increases drag divergence Mach number.
The HondaJet OTWEM configuration also maximizes aircraft cabin space, increases cruise fuel efficiency, and reduces interior sound and exterior noise. Other significant HondaJet innovations include a natural-laminar flow (NLF) wing and fuselage nose, and a composite fuselage. These innovations combined make the HondaJet the fastest, most spacious and most fuel efficient jet in its class.
"Honda is known for its methodical approach in engineering and processes," said Fujino. "To this end, our commitment to deliver the best possible product that will bring new value to aviation remains. We have taken the necessary time and effort with the HondaJet program to do it right and give our customers the finest product with the best ownership experience possible."
About HondaJet
HondaJet is the world's most advanced light business jet aircraft, with best-in-class advantages in performance, comfort, quality and efficiency. The HondaJet is the fastest, highest-flying, quietest, and most fuel efficient jet in its class. The HondaJet incorporates many technological innovations in aviation design, including the unique Over-The-Wing Engine Mount (OTWEM) configuration that dramatically improves performance and fuel efficiency by reducing aerodynamic drag. OTWEM design also reduces cabin sound, minimizes ground-detected noise, and allows for the roomiest cabin in class, the largest baggage capacity, and a fully serviceable private aft lavatory. The HondaJet is powered by two highly fuel-efficient GE Honda HF120 turbofan jet engines, and is equipped with the most sophisticated glass flight deck available in any light business jet, a Honda-customized Garmin® G3000 next-generation all-glass avionics system composed of three 14-inch landscape-format displays and dual touch-screen controllers. The HondaJet is Honda's first-ever commercial aircraft and lives up to the company's reputation for superior performance, efficiency, quality, and value.
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NealX
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Awesome!
"Born from Cars."
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DCR
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Awww, someone has hurt feelings.
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Dren
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I'm already miffed about the plastic material Honda uses for the toilet seat. I guess I'll wait for the MMC.
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superchg2
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Dren wrote:
I'm already miffed about the plastic material Honda uses for the toilet seat. I guess I'll wait for the MMC.
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Is it black and sparkly!
:)
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330R
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Neal wrote:
Awesome!
"Born from Cars."
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Like a BAAS! (boss)
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P54
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DCR wrote:
Awww, someone has hurt feelings.
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No, just trying to warn people sensitive to Honda propaganda to enter at own risk.
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A77
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Finally - a cure for all that road noise!
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xBeastx
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I'll be trading in my Accord for this next year. Most likely tint the windows, add some HIDs, maybe 18-inch wheels wouldn't look too bad.
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P54
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A77 wrote:
Finally - a cure for all that road noise!
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What about the wind noise?
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revvin
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xAbSoLuTexZeRo wrote:
I'll be trading in my Accord for this next year. Most likely tint the windows, add some HIDs, maybe 18-inch wheels wouldn't look too bad.
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I'm pretty dissappointed that hids aren't included at that price point.
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xBeastx
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revvin wrote:
xAbSoLuTexZeRo wrote:
I'll be trading in my Accord for this next year. Most likely tint the windows, add some HIDs, maybe 18-inch wheels wouldn't look too bad.
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I'm pretty dissappointed that hids aren't included at that price point.
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Well, at least it comes with leather seats, three navi screens, and a pooper.
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BachelorFrog
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She looks hot!
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owequitit
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revvin wrote:
xAbSoLuTexZeRo wrote:
I'll be trading in my Accord for this next year. Most likely tint the windows, add some HIDs, maybe 18-inch wheels wouldn't look too bad.
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I'm pretty dissappointed that hids aren't included at that price point.
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At this price point, it most likely has LED lights. Not only are they more efficient and reliable, but they increase dispatch reliability.
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owequitit
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Their certification goal must have slipped. I was pretty sure they were aiming for early 4th quarter 2012. But now that I think about it, I think they decided to push it to 1st or 2nd quarter 2013.
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HondaJet
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owequitit wrote:
Their certification goal must have slipped. I was pretty sure they were aiming for early 4th quarter 2012. But now that I think about it, I think they decided to push it to 1st or 2nd quarter 2013.
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I thought there was some kind of delay in parts procurement. But nonetheless, it's almost here. Any of TOVers seen it in person?
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RolledaNsx
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Delayed because they failed the FAA engine cert in early 2011.
In the ice test the turbine blade tips failed so they had to redesign the turbine tips(make them thicker) and that took 6 months.The goods news: it past with the new turbine blades.
Now.. all they have to do is run it three times the redline rpm and tear it apart and give it to the FAA for final approval.
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RolledaNsx
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and the bird test.
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owequitit
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RolledaNsx wrote:
Delayed because they failed the FAA engine cert in early 2011.
In the ice test the turbine blade tips failed so they had to redesign the turbine tips(make them thicker) and that took 6 months.The goods news: it past with the new turbine blades.
Now.. all they have to do is run it three times the redline rpm and tear it apart and give it to the FAA for final approval.
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Good to know. I hadn't hear that. I will have to go do some research and see if I can find more on it.
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longhorn
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It would be interesting to know just how fuel efficient this aircraft is in comparison to the competition. The Cessna Citation reigns supreme.
The current 30-50 seat RJ era with the regional airlines is quickly coming to an end. Some of the present aircraft (from Bombardier, Embraer took a EMB120 prop,stretched it and added turbines in the rear) started out as business aircraft and morphed into civil airliners. Just saying, in a couple of years if Honda has the moxie, they would have the whole market to themselves.
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kidoairaku
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what I've never understood about the HondaJet is the business case. How can a company who cant justify creating a 5door hatch in Canada despite the success of so many competitors, justify this multi billion dollar investment into executive jets?
whats the market for this segment? whats the markup on a jet?
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DCR
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kidoairaku wrote:
what I've never understood about the HondaJet is the business case. How can a company who cant justify creating a 5door hatch in Canada despite the success of so many competitors, justify this multi billion dollar investment into executive jets?
whats the market for this segment? whats the markup on a jet?
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You are talking about the same company who has invested untold zillions on a robot humanoid, and a robot lawnmower, but the robot humanoid can't mow the lawn.
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xBeastx
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DCR wrote:
kidoairaku wrote:
what I've never understood about the HondaJet is the business case. How can a company who cant justify creating a 5door hatch in Canada despite the success of so many competitors, justify this multi billion dollar investment into executive jets?
whats the market for this segment? whats the markup on a jet?
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You are talking about the same company who has invested untold zillions on a robot humanoid, and a robot lawnmower, but the robot humanoid can't mow the lawn.
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Don't forget the Crosstour and ZDX.
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xBeastx
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longhorn wrote:
It would be interesting to know just how fuel efficient this aircraft is in comparison to the competition. The Cessna Citation reigns supreme.
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If you can make sense of this graphic, the answer to your question is in it.
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owequitit
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kidoairaku wrote:
what I've never understood about the HondaJet is the business case. How can a company who cant justify creating a 5door hatch in Canada despite the success of so many competitors, justify this multi billion dollar investment into executive jets?
whats the market for this segment? whats the markup on a jet?
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This retails at about $4 million per unit. Times the roughly 100 on order that they have confirmed (it may actually be more, and will likely rise significantly once it is actually certified), that works out to about $4 billion in revenue. Based on development costs, start up costs, production costs etc, MOST airplanes end up with a break even point of around 200-250 units. Beyond that, they start to get profitable because the initial costs have been worked down to about zero.
As for the justification, there are several:
1) It was one of Soichiro's dreams, and it is something Honda has been investing in since the early 1990's.
2) Airplane programs can have a very long and lucrative lifespan, if the programs are run correctly (a series of continuous improvements). There are some designs like the Beech King Air that have been continuously in production for over 50 years in various forms, and there are updated versions of the original model still being built today. They have been built by the thousands and are still one of the most sought after turboprops in the sky (probably THE most sought after). So from a business standpoint, there is a lot of potential for longer term revenue streams beyond what you might find in the car industry. The downside is that it is very cyclical and if the companies don't have the means to weather a downturn, they typically don't.
Aviation is also not quite as brand snobbish as cars. If the jet is fast, reliable, efficient, and does its job well, Honda will be selling them for decades to come. I don't think Honda's credibility hurts here either, and initially, it seems that it is going to deliver on its promises. What I am afraid of is that Honda won't commit to the series of continuous improvements that will be required to keep this thing relevant. Hopefully, I will be proven wrong, because the paint will barely be dry on the Type Certificate before Cessna counters (their counter is already in development, and is based on an existing design which makes the process of certification far easier.
3) Honda's original desire was to produce aircraft engines. The HF118 turbofan actually predates the Hondajet, but after development, Honda couldn't find a partner willing to help them prove their engine with an existing airframe. In typical Honda fashion, they decided to go it alone and prove their own engine. In the process, they proved their own airframe as well, and when interest was high, they decided to build it. As development continued, they found ways to make more thrust from the HF118 and it evolved into the HF120 on the production airplane. The fact that their first engine design came out and beat state of the art competitors by 20-25% is simply staggering. Granted Honda has a lot of engine technology, but the competitors weren't exactly inexperienced or underfunded.
It should also be noted that Honda built its first jet back in the early 90's using someone else's engines.
3) Long term, just like Honda sees with robotics, there are a lot of positive applications to this technology. Most directly linkable is the aerodynamic technology to their cars. However, there are some arguments that the materials technology will apply, but I don't know how much I buy that since the production techniques are so different. Perhaps it will eventually.
Long term, it is also a good advertiser for Honda. Who doesn't want to be able to say they make jets too?
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owequitit
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xAbSoLuTexZeRo wrote:
longhorn wrote:
It would be interesting to know just how fuel efficient this aircraft is in comparison to the competition. The Cessna Citation reigns supreme.
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If you can make sense of this graphic, the answer to your question is in it.
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That graphic shows the block fuel burn (at Long Range Cruise or LRC) to travel 600NM (~700 SM).
The first competitor is the Cessna Citation (most likely the CJ1), the second one looks like the Embraer Phenom 100, and the obviously the Hondajet.
The graphic is saying that to make that trip, the Citation would need ~198 gallons of Jet A, the Phenom would need about 188 gallons, and the Hondajet would do it with 165 gallons, or a savings of about 17% over the Citation and 13% over the Phenom.
Part of what is impressive about that is that the Hondajet runs about 40 knots faster than the Citation, and probably about 10-20 knots faster than the Phenom.
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P54
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owequitit wrote:
kidoairaku wrote:
what I've never understood about the HondaJet is the business case. How can a company who cant justify creating a 5door hatch in Canada despite the success of so many competitors, justify this multi billion dollar investment into executive jets?
whats the market for this segment? whats the markup on a jet?
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This retails at about $4 million per unit. Times the roughly 100 on order that they have confirmed (it may actually be more, and will likely rise significantly once it is actually certified), that works out to about $4 billion in revenue. Based on development costs, start up costs, production costs etc, MOST airplanes end up with a break even point of around 200-250 units. Beyond that, they start to get profitable because the initial costs have been worked down to about zero.
As for the justification, there are several:
1) It was one of Soichiro's dreams, and it is something Honda has been investing in since the early 1990's.
2) Airplane programs can have a very long and lucrative lifespan, if the programs are run correctly (a series of continuous improvements). There are some designs like the Beech King Air that have been continuously in production for over 50 years in various forms, and there are updated versions of the original model still being built today. They have been built by the thousands and are still one of the most sought after turboprops in the sky (probably THE most sought after). So from a business standpoint, there is a lot of potential for longer term revenue streams beyond what you might find in the car industry. The downside is that it is very cyclical and if the companies don't have the means to weather a downturn, they typically don't.
Aviation is also not quite as brand snobbish as cars. If the jet is fast, reliable, efficient, and does its job well, Honda will be selling them for decades to come. I don't think Honda's credibility hurts here either, and initially, it seems that it is going to deliver on its promises. What I am afraid of is that Honda won't commit to the series of continuous improvements that will be required to keep this thing relevant. Hopefully, I will be proven wrong, because the paint will barely be dry on the Type Certificate before Cessna counters (their counter is already in development, and is based on an existing design which makes the process of certification far easier.
3) Honda's original desire was to produce aircraft engines. The HF118 turbofan actually predates the Hondajet, but after development, Honda couldn't find a partner willing to help them prove their engine with an existing airframe. In typical Honda fashion, they decided to go it alone and prove their own engine. In the process, they proved their own airframe as well, and when interest was high, they decided to build it. As development continued, they found ways to make more thrust from the HF118 and it evolved into the HF120 on the production airplane. The fact that their first engine design came out and beat state of the art competitors by 20-25% is simply staggering. Granted Honda has a lot of engine technology, but the competitors weren't exactly inexperienced or underfunded.
It should also be noted that Honda built its first jet back in the early 90's using someone else's engines.
3) Long term, just like Honda sees with robotics, there are a lot of positive applications to this technology. Most directly linkable is the aerodynamic technology to their cars. However, there are some arguments that the materials technology will apply, but I don't know how much I buy that since the production techniques are so different. Perhaps it will eventually.
Long term, it is also a good advertiser for Honda. Who doesn't want to be able to say they make jets too?
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Like SAAB?
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kidoairaku
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wow, that was comprehensive. Thanks. so they could be selling 100's of these things each year and start making money in the Billions by year 3. Thats not bad.
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owequitit
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kidoairaku wrote:
wow, that was comprehensive. Thanks. so they could be selling 100's of these things each year and start making money in the Billions by year 3. Thats not bad.
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Hundreds per year is probably unlikely. Usually planes like this are produced in small quantities of several units per month. Maybe 5-10 units per month would be my guess.
However, they may be able to generate several hundred sales in a short time. Time will tell. For continued success though, they will have to continuously improve it.
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